Proven Industrial Technology

Carbo-Force modular pyrolysis systems for the production of renewable energy, biochar, and permanent carbon removal from biomass.

OPERATING PRINCIPLE

Controlled Pyrolysis at High Temperatures

The pyrolysis process takes place in a controlled environment, in the absence of oxygen, at high temperatures, through the thermal decomposition of biomass.

The system converts raw material into biochar and recoverable energy, without direct combustion.

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Controlled operating temperature: 600–900°C, depending on the processed biomass and system configuration.

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Closed process, without contact with oxygen

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Monitored and stabilized thermal conversion

The gases generated during the process are reused to sustain the thermal operation of the reactor. After the initial startup phase, the system operates in an optimized energy mode, using internally generated energy. External energy is mainly required during startup and for auxiliary equipment.

Fully Integrated and Automated Process Flow

The pyrolysis systems are designed as integrated solutions, covering the entire technological process, from biomass feeding to energy production and biochar management.

The installation is configured for stable operation and continuous monitoring of the main process parameters.

Automated biomass feeding

Drying and pre-conditioning

Continuous-operation pyrolysis reactor

Heat recovery and energy production

Biochar cooling, storage, and handling

Indicative technical representation of the industrial pyrolysis process.

CORE TECHNOLOGY

Industrial Pyrolysis Reactor

The pyrolysis system is built around an industrial reactor designed for stable operation and continuous monitoring.

The reactor is integrated into the overall process flow and enables the controlled conversion of biomass into biochar and recoverable energy.

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Continuous operation 24/7

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Automated control and monitoring of process parameters

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Compatibility with various types of biomass

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Controlled operating parameters

Technology Advantages

Continuous Industrial Operation

System designed for stable industrial operation with continuous monitoring of process parameters.

Stable Energy Performance

Thermal conversion of biomass enables recovery of energy generated during the process.

Biomass Flexibility

The system can process different types of biomass, depending on the selected configuration.

Easy Integration

Modular systems can be integrated into existing industrial infrastructure or new projects.

Advanced Automation and Control

The entire process is managed through an industrial SCADA system, enabling real-time monitoring of operational parameters and optimization of plant performance.

  • Process parameter monitoring
  • Operational data analysis
  • Centralized operational control
  • Reduced manual intervention

Integration

Modular Design and Industrial Integration

The systems are designed in a modular configuration, allowing for scalable deployment and seamless adaptation to project-specific requirements and existing infrastructure.

Scalability based on project requirements

Adaptation to existing infrastructure

Integration into industrial process flows

Phased implementation capability

Plug-and-play modular units

Minimal site preparation requirements

Ready-to-Deploy Technology

We design and configure the optimal system tailored to your energy or industrial application, ensuring efficient integration and rapid deployment.